Introduction

TVS-RIG is an advanced educational tool that provides students with the opportunity to practice troubleshooting and work methods in high-voltage vehicles. This educational solution is designed to create a realistic and safe learning environment where students can explore high-voltage components and develop routines and skills to work safely with electrified vehicles.

Properties

Realistic High Voltage:

TVS-RIG offers a realistic simulation of high-voltage systems that reflect the voltage levels found in electrified vehicles, ranging from 60V to 1000V. With a built-in control unit, students can practice on real high-voltage circuits while maintaining the highest level of safety. This instills respect for high-voltage components while minimizing the risks of mishandling.

Interactive App Control:

TVS-RIG is controlled through a dedicated app that manages various fault scenarios on the TVS-RIG. These secure and practical exercises are designed to help students develop safe work practices and troubleshooting skills. By simulating real-world faults, these tasks provide valuable insights into handling challenges that can arise in practice. By having all scenarios in the app, new scenarios can be created by simple code - by any organization.

Mobile and Realistic Design:

TVS-RIG is portable and comes in a convenient wheeled case. It is designed to mimic a genuine electric vehicle system with high and low-voltage components, as well as circuits that mirror the real system. Students work with actual vehicle components or realistic representations, providing an authentic learning experience.

Customized Education:

Teachers and instructors can use the app to create training scenarios and build playlists for specific lessons or training sessions. Students' progress is monitored and recorded through playlists, enabling the assessment of individual knowledge and skill levels.

Endless Challenges:

TVS-RIG offers an infinite variety of tasks for students to solve. From de-energizing the system and checking it to troubleshooting welded contactors, leaking batteries, cable faults, component faults, and insulation loss. Teachers and instructors also have the opportunity to create new or complex faults to further challenge students.

Summary:

With real components and actual voltages connected to authentic faults, TVS-RIG provides students with the best opportunity to prepare for careers in electrified vehicles. This advanced educational tool gives them a strong foundation and practical experience necessary for success in the industry.

Main components included in TVS-RIG:

• HVIL Circuit (pilot wire)

• HV Cables

• Energy Storage System

• Fuse

• Service Box

• Electric Power Take-Off (DC-DC Converter)

• Junction Box

• On Board Charger

• Electric Motor Drive

• Electric Machine

Educational Areas/Subjects:

• Risks of working on high-voltage vehicles

• Safety in working with high-voltage vehicles

• Working with high-voltage systems

• Practicing the removal of the service connector

• Deactivating hybrid and high-voltage systems

• Troubleshooting ground leaks and other types of faults

• Testing the high-voltage system for safety when work is completed

• Incident management, securing electric vehicles in case of accidents

• Identifying various voltages present in high-voltage vehicles

• And so much more. Only the imagination sets the limits.